Product details

HSPA20-Ae Multifunctional Phased Array Ultrasonic Detector

 

 

The HSPA20-Ae phased array equipment is applicable to a wide range of materials including carbon steel, stainless steel, alloy steel, copper, aluminum, and other metal types, as well as non-metallic materials like polyethylene plastic. It can effectively detect and pinpoint internal defects such as cracks, inclusions, porosity, and pores in various forms of processed items like plates, welds, castings, forgings, and pipes. This technology offers swift and precise assessment and diagnosis of these defects. Moreover, it is versatile enough to meet the diverse requirements of flaw detection across different domestic and international field environments.

 

 

1. Meet the basic requirements of equipment configuration in the GB/T32563-2016 standard
2. Meet the performance and inspection of GB/T 29302-2012 non-destructive testing equipment phased array ultrasonic testing system
3. Meet the technical requirements of JBT 11779-2014 non-destructive testing equipment, phased array ultrasonic detector
4. Meet the JJF 1338-2012 phased array ultrasonic flaw detector calibration specification
5. The instrument passed the Class B qualification of the equipment performance test organized by the China Association Special Equipment Inspection

 

 

1.1 The equipment features three operational modes: phased array, four-channel time-of-flight diffraction (TOFD), and A-scan. These modes can be switched by pressing the designed button and normal use of them are available;

1.2 The phased array component boasts 16 transmission and 64 reception channels, catering to a diverse range of material testing requirements;

1.3 The equipment's electrical performance index adhere to the specifications outlined in the NB/T 47013.15 standard. Additionally, it holds a performance testing certificate issued by the China Special Equipment Inspection and Research Institute, affirming its testing equipment capabilities;

1.4 With WIFI wireless network interface, LAN network interface, data expansion interface, convenient for data transmission;

1.5 The apparatus is designed for portability, featuring a screen size of up to 8.7 inches and a weight not exceeding 2.7 kilograms. Furthermore, the battery is capable of providing continuous operation for over 6 hours;

1.6 The instrument has a variety of control methods: touch screen, button, knob operation;

1.7 It offers support for configuring multiple phased array groups, facilitating phased array detection through the transmitting-receiving dual probe mode. Moreover, it accommodates combined detection scenarios involving phased array alongside conventional probes or TOFD probes;

1.8 It provides the capability to simultaneously display phased array and TOFD functions on a single screen. Additionally, the TOFD scanner can be upgraded to enable dual-screen dual-control display, offering a convenient option for later addition and selection;

1.9 Phased array transmission voltage: 50-200V, strong signal penetration, gain range 0-80dB, digital gain 36dB;

2.0 The entire system incorporates a tightly sealed protection design with rigorous anti-leakage measures, ensuring effective waterproofing. The equipment is characterized by user-friendly operation and easy maintenance, complemented by an appealing aesthetic and exceptional after-sales support.

 

 

2.1 The system operates on the Windows platform, which offers excellent versatility and guarantees continuous system and software upgrades. The user interface is intuitive and user-friendly, ensuring convenient actual operation. It also supports both Chinese and English operation interfaces, and importantly, it does not contain any concealed devices, modules, or malicious software;

2.2 The software embedded in the instrument accommodates a wide range of imaging methods including A-scan, B-scan, S-scan, C-scan, D-scan, 3D-scan, TOFD scan, and polar coordinate view display. It also offers the flexibility to achieve various combined display modes, enhancing visualization capabilities;

2.3 The offline analysis software has the capability to simultaneously display A-scan, B-scan, S-scan, C-scan, D-scan, and 3D scanning images. It allows for the marking of weld centers and widths, as well as automatic analysis of defect locations and quantitative parameters like defect length, depth, height, and severity;

2.4 The system is equipped with a wedge calibration function, which can quickly calibrate relevant parameters on site according to the wear condition without using the test block;

2.5 The software has functions such as depth compensation, angle compensation, curvature correction, acoustic range gate, depth gate, etc.;

2.6 The system offers support for multi-channel ultrasonic pulse echo, transmitting-receiving, and TOFD simultaneous detection. In TOFD detection mode, it can display A and B modes simultaneously, and it also provides the capability for multi-channel split-screen display and calibration;

2.7 Focus Modes: The device features a variety of focus modes, including full-screen dynamic focus, arbitrary surface focus, constant depth focus, horizontal focus, and projection surface focus. It includes the capability for sound ray image simulation to facilitate the clear visualization of the spatial relationship between the focused sound beam and the structure of the workpiece;

2.8 The software of the equipment is designed with user-friendly operation and convenient process setup. Moreover, it can generate ultrasonic beam coverage analog images for different welds and groove shapes, simplifying the operation. It provides analog scanning and waveform flipping functionalities, enabling operators to comprehend the ultrasonic wave's traversal path across the inspected workpiece. Additionally, the software offers the option to upgrade the CAD import function for a lifetime at no extra cost;

2.9 It also provides support for TOFD calibration, ensuring a swift and convenient calibration process. This includes the capability to calibrate for through-wave, bottom-wave, and transverse hole echo depths, which can be displayed using both depth and time methods;

2.10 It offers support for synchronized TOFD through-wave and bottom-wave detection, along with functionalities for through-wave removal, gain adjustment, and SAFT (Synthetic Aperture Focusing Technique) analysis;

2.11 With convenient TOFD defect depth, height, length measurement function;

2.12 The system can conduct defect measurement records in accordance with relevant standards and generate test reports automatically. The detection outcomes are seamlessly integrated into the generated report and can be printed directly;

2.13 A specialized software package for the ultrasonic phased array detector is provided. This software is equipped with a full range of capabilities, including phased array and TOFD data acquisition, analysis, report generation, focus law calculation, process simulation, and so on.

 

 

Instrument index:

1 Screen size: 8.7 inches

2 Screen parameters: 24-bit true color

3 Screen resolution: 800*600

4 Data storage: 64GB

5 Expansion interface: USB2.0 × 2, VGA × 1

6 Encoder interface: 2

7 Alarm: 1

8 Operating temperature: 0-45 ℃

9 Storage temperature: -20-65 ℃

10 Power supply mode: AC220 / DC15V / Bat11.1V

11 Battery life: 8 hours

12 Size: 250×180×75（mm）

13 Weight: 2.7Kg（with battery）

 

 

1 Number of channels: 64/16

2 System bandwidth: 0.5-15MHz (-3dB)

3 Digital frequency: 100MHz 8bit

4 Digital sampling point: 8192

5 Digital smooth average: 16

6 S scanning line number: 256

7 Repetition frequency: 1.0KHz-5.0KHz

8 Refresh rate: 60Hz

9 Delay accuracy: 2.5ns

10 Detection method: positive detection, negative detection, full detection, RF

11 Transmission delay range: 0-20us

12 Transmission voltage: 50V-200V

13 Pulse width: 30ns-500ns (10ns step)

14 Pulse excitation method: negative square wave

15 Gain range: 0-80 dB

16 Gain step: 0.1 dB

17 Digital gain: 0-30 dB

18 DAC: 16 points

19 TCG: 16 points

20 Focus mode: dynamic focus

21 Scanned image: A/C/B/D/S/L/3D

 

 

→ General functions:

1. S scan image flip

2. Focus on sound ray simulation function, covering many workpiece models

3. Full-angle TCG compensation, DAC curve line

4. Coupling monitoring alarm

5. Screen one-click screenshot and report function

 

→ Special functions:

1. bilateral small diameter tube

2. Wind power variable propeller bearing

3. TKY-Type butt weld

4. Phase array ultrasonic + TOFD integrated scanning

5. Wind power flange and blade detection

6. Unilateral scanning of middle diameter tube

7. 2*16 dual crystal detection

 

→ Applicable features:

1. bilateral small diameter tube

2. TKY-Type butt weld

3. Chain Scanner Medium Diameter Tube

4. Rail flaw detection

5. Simulation of various workpiece models

 

 

1 Number of channels: 2 pairs of TOFD (2 transmit and 2 receive)

2 System bandwidth: 0.5-15MHz (-3dB)

3 Digital frequency: 100MHz 10bit

4 Digital sampling point: 1024

5 Digital average: 16

6 Repetition frequency: 100Hz-1KHz

7 Refresh rate: 60Hz

8 Detection method: positive detection, negative detection, full detection, RF

 

                                                                                               

HSPA20-Ae Ultrasonic phased array equipment can be applied in various fields:

Non-Destructive Testing (NDT) and Material Evaluation: Used to detect and evaluate defects such as cracks, voids, and inclusions in both metallic and non-metallic materials.

Weld Quality Inspection: Employed to inspect welds for defects during welding processes, ensuring welding quality and integrity.

Aerospace: Used for the inspection of aircraft and spacecraft components to ensure structural safety and reliability.

Nuclear Industry: Applied for the inspection of nuclear power plant equipment, pipelines, and the assessment of nuclear materials' defects.

Oil and Gas Industry: Utilized for the inspection of facilities such as pipelines and storage tanks to prevent leaks and equipment failures.

Railway and Automotive Industry: Used for inspecting critical components like tracks, wheels, and chassis to ensure transportation safety.

Structural Inspection: Utilized to detect defects in building materials like concrete and steel structures, ensuring structural integrity.

Marine Engineering: Applied to inspect marine structures like underwater pipelines and offshore platforms.

In summary, ultrasonic phased array technology finds extensive applications in various fields, facilitating non-destructive testing and evaluation of materials and equipment.

 

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